TK1035

COMMON RAIL PUMP
TEST BENCH

Testing common rail pumps is becoming tough with each new generation of common rail systems.

More precise pressure controls, precise metering along with very precise speed control are now required for testing new generation CR pumps.

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FEATURES & BENEFITS

Excellent results in the Next Generation CR pump test:
  • Caterpillar C4- C6
  • Denso HP0
  • Bosch CP2
  • Bosch CP4
  • Cummins
Advanced Manuel Testing mode, allows the operator to control all CR pump actuators and design a completely unique test plan. This new feature, therefore, permits the users to design custom test steps to investigate various problems that can not be detected with standard test steps.
TK1035 is shipped with standard accessories for testing:
  • Bosch CP1-CP3
  • Delphi (1st Generation)
  • Denso HP3

TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS

High Pressure System/ HP Pump Motor

15 kW. Speed Control between 50-3500 rpm.

High Pressure System / Max Pressure

2200 bar

High Pressure System / Pressure Regulator

Bosch

Test Oil Supply System / Tank

50 L

Test Oil Supply System / Heater Element

2kW

Test Oil Supply System / Cooling System

Air Cooled, 4 L/min ∆T= – 5 °C between 40- 50 °C

Test Oil Supply System / Filter

Lube Oil Supply System /Tank

24 L

Instrumentation / HP Sensor

Bosch 2200 bar (on the rail) 1 bar Resolution, 1% Accuracy.

Instrumentation /Flow Sensor

Gear Type; 0-4000 mm3/rev, 1 mm3/rev Resolution, 1% Accuracy.

Instrumentation /LP Supply Pressure

0-10 bar, 0.1 bar Resolution, 0,1% Accuracy

Instrumentation /LP Return Pressure

0-10 bar, 0.1 bar Resolution, 0,1% Accuracy

Instrumentation / Lube Oil Pressure

0-15 bar, analogue, 7% Accuracy

Instrumentation /Temperature

15-120 °C, 0.1°C Resolution, 1% Accuracy

Utilities/Electricity

360-415 VAC 3 ph, 50 or 60 hz.

Utilities /Air Supply

min 5 bar, min 10L/min, dry and oil free

Machine Dimensions - Width

1580 mm

Machine Dimensions - Depth

840 mm

Machine Dimensions - Height

1570 mm

Machine Dimensions - Weight

670 Kg

Packing Dimensions - Width

1880 mm

Packing Dimensions - Depth

1000 mm

Packing Dimensions - Height

1770 mm

Packing Dimensions - Weight

800 kg

WHAT’S INCLUDED

Description Quantity
PUMP PRESSURE HOSE 1
PUMPTESTER CR PUMP SUPPLY HOSE 2
CP1-SIEMENS-DELPHI PUMP CABLE 1
CP2 BOSCH CP3 PUMP SCV CABLE 1
HP3 DENSO SCV CABLE 1
CP1 MERCEDES-BENZ PRES. SET VALVE CABLE 1
STANDARD VALVE CABLE 1
COUPLING 19mm DIA 1
RUBBER FEET 4
DELPHI SCV VALVE PLUG 1
DENSO SCV VALVE PLUG 1
SIEMENS VALVE PLUG 1
COMMON RAIL CP1 PUMP PLUG ASSEMBLE 1
CP3 SCV VALVE PLUG 1
DENSO FLANGE ADAPTOR COMPLETE 1
9 HOSE FLANGE 3
SIEMENS PUMP COUPLING COMPLETE 1
BOSCH CP1 PUMP COUPLING COMPLETE 1
METAL CLIP 2
FLEXI RETURN HOSE M12 1
FLEXI RETURN HOSE M14X1,5 - M12X1,5 3
TK1029 HIGH PRESSURE FLEXI HOSE CONNECTION NIPPLE 3
CP2 PUMP LIFT CLIP2
PC CDs 1
HORSESHOE BRACKET BENCH
POWER INLET CABLE 1
HIGH PRESSURE PIPE 1
PUMPTESTER CR PLATE INLET NIPPLE 1
HIGH PRESSURE NIPPLE PLUG 1
BALL 9 MM 1
 

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