TK1029

HEAVY DUTY COMMON RAIL INJECTOR
TEST BENCH

TK1029 is a test bench for both regular and heavy-duty injectors.

If you are looking for a test bench to test injectors one after other during long shifts, almost running 24/7; TK1029 is the test bench
you should be looking for.

The test bench is designed as such to cope with continuous testing, with its better filtration, larger and different design test oil tank, cooling algorithm, motor drive, and master pump selection.

In the meantime, all of those features help to accomodate Heavy Duty Injectors such as L’Orange MTU 1163, MTU4000, Cummins QSK, and as such for testing.

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FEATURES & BENEFITS

Standard:
Measuring system capacity is limited to measuring On-Road Vehicles, including Trucks and Work Machines up to 700 HP (400mm3/Str). The precision for measuring up to this level of delivery is maximized.
High Flow:
Measuring system capacity is designed to measure high fuel deliveries from super Heavy Duty applications like high output generator sets, and marine applications e.g. MTU 4000, MTU1163, etc. The horsepower rating of such engines starts from 1000HP to 8000 HP.
PD:
The positive Displacement sensor is used as standard.
Coriolis:
Mass measurement with high accuracy and precision is obtained in delivery measurement.
Introduction Rate:
Measuring the flow rate of each injection, helping observe control valve response, and dynamic flow characteristics of the nozzle. The system is capable present oscilloscope views of flow. Extensive reporting is available with custom software development as per customer's specifications. The system is recommended for mass reconditioning operations and R&D labs.
Voltage Options:
200-240 VAC 50/60 Hz. : This option includes a Maktest Transformer suitable for TK1029. 360-415 VAC 50/60 Hz. : Standard model.
Code Option:
Currently, only the Bosch IMA Coding option is available. More options will be included in the near future.
No Coding:
Standard Model. Bosch IMA Coding: Option provides a coding calculator for Bosch Electromagnetic and Piezo injectors, including ISA Classification.

TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS

Measurement Capacity Option

Standard / Hi Flow

Voltage Options

200-240 Vac / 360 – 415 Vac

Coding Option

No Coding / Bosch IMA Coding

High Pressure System/ HP Pump

Bosch Cp3 or Denso HP3

High Pressure System/ HP Pump Motor

7.5 kW. 1400 rpm @50 Hz; 1800 rpm @60 Hz

High Pressure System / Max Pressure

2200 bar

High Pressure System / Pressure Regulator

Bosch

High Pressure System / Rail Volume

28 cm3

Test Oil Supply System / Tank

27 L

Test Oil Supply System / LP Supply Pump

4 L/min, max 4 bar

Test Oil Supply System / Heater Element

2kW

Test Oil Supply System / Cooling System

Air Cooled

Test Oil Supply System / Filter

5 micron

Instrumentation / HP Sensor

Bosch 2200 bar

Instrumentation / Standard Flow Sensor

Gear Type 1000 mm3/stroke @ 1000 Injections per minute

Instrumentation / Nozzle Response Time (NRT)

Piezo with Acceleration correction. within 10 microsecond Accuracy

Instrumentation / Electronics

Maktest CR1

Machine Dimensions - Width

930 mm

Machine Dimensions - Depth

650 mm

Machine Dimensions - Height

1690 mm

Machine Dimensions - Weight

270 kg

Packing Dimensions - Width

1090 mm

Packing Dimensions - Depth

860 mm

Packing Dimensions - Height

1890 mm

Packing Dimensions - Weight

360 kg

Electrical Requirements

360-415 Vac 3 phase 50/60 hz. 18A

WHAT’S INCLUDED

DELIVERY HOSE 100 cm
RUBBER FEET 4
POWER CABLE 1
PC CDs 1
HIGH PRESSURE FUEL CONNECTION 1
CLAMP FOR TK1029-3 BENCH
INJECTOR CABLE CROCODILE CLIPS 1

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