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HYDRAULIC ELECTRONIC
INJECTOR TESTER



New Hydraulic System is capable to provide 300 Bar Test Oil Pressure at max 4 L/min flow rate.

HIGHER PRESSURE
New Hydraulic System is capable to provide 300 Bar Test Oil Pressure at max 4 L/min flow rate.

STANDART TEST OIL
Use ISO4113 to test HEUI injectors with precision.

AUTOMATIC HIGH PRESSURE SETTING
New Hydraulic System sets pressure automatically, testing continues without interruption.

MUCH FASTER TESTING . NO NEED TO ATTEND TESTING
New control application and automatic high pressure testing eliminates the need for an operator to stand and observe testing. HEUI injectors are now tested just like Common Rail Injectors, uninterrupted till the end of the test.

PD FLOWMETER FOR MORE ACCURACY AND REPEATABILITY
New Metering System response time is less than 3 s and it is the key factor behind the fast testing. The metering system has resolution of 0,3 mm3 with 0.5% FS Accuracy Level, making TK1024.03 the most accurate test bench in the market.

TEMPERATURE CONTROL WITH INTELLIGENT PUMP CONTROL MODULE
New Control Application controls the pump speed according to flow demand to minimize the return of high temperature flow to the tank. As a result new TK1024.03 has heating demand more than cooling demand.
FEATURES
& BENEFITS
Convenient set-up for testing
Horizontal layout, allows easier assembly for testing and better view of injector spray.

Flushing Tank


It is important to keep the test oil tank clean.



New Control Application

New Application allows the user to create new test plans based on the Generic Test plans.

Important Test Parameters

Important Test Parameters to understand the assembly conditions of HEUI Injectors.
BIP


BIP is basically related with solenoid condition and the assemby on solenoid over the injector poppet valve control group.
NRT


NRT is related with intensifier piston operation and nozzle spring tension setting.


BIP and NRT


BIP and NRT will help you diagnose the location of the problem with the HEUI injector.


WHAT’S
INCLUDED
Delivered accessories with this product.
TECHNICAL
SPECIFICATIONS
High Pressure Circuit Specs / HP Pump
HP CR Pump
High Pressure Circuit Specs / Max Pressure
340 bar
High Pressure Circuit Specs / HP Regulator
Digitally Controlled, Electronic High Flow Regulator
Low Pressure Circuit Specs / LP Pump
Electric Pump, 4 L/min
Low Pressure Circuit Specs / Max Pressure
4 bar
Low Pressure Circuit Specs / LP Regulator
Manual
Instrumentation / High Pressure
0-300 bar; Digital
Instrumentation / High Pressure
0-300 bar; Digital
Instrumentation / Low Pressure
0-300 bar; Digital
Instrumentation / Flow
Gear Type; 0 - 200 mm3/Stroke; Digital
Instrumentation / Temperature
10- 160 °C; Digital
Electricity Requirement
360-415 Vac 3 phase 50 Hz. 100- 240 Vac 1 phase 50/60 Hz for electronics and computer
Machine Dimensions
Width: 930 mm Depth: 650 mm Height: 1690 mm Weight: 270 kg
Packing Dimensions
Width: 1090 mm Depth: 860 mm Height: 1890 mm Weight: 360 kg
REMARKABLE
SOLUTIONS
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MORE
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Universal Solution
All makes injector and pump testing.
Maktest Warranty
Defect and malfunction coverage.
Always Up-to-date
Continuously developed software for better test results
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Convenient set-up for testing
Sleeve adapters for various HEUI injectors are designed to arrange faster set-up for testing. Horizontal layout, allows easier assembly for testing and better view of injector spray.
Flushing Tank
It is important to drain the engine oil in the injector during the first step of the test, to a different tank to keep the test oil tank clean. Filthy Engine oil in the injector can easily contaminate the test oil tank and cause to change the test oil more frequently.
However TK1024 has a flushing tank and reminds the operator to flush the injector before starting to test the injector. Therefore the Test oil tank remains clean longer period of time.
Additionaly Flushing tank has a level switch to warn the operator and stop testing if the flushing tank is full.
New Control Application
New Application allows the user to create new test plans based on the Generic Test plans. The user can also modify Signal parameters that allows to create different test modes to detect various problems of HEUI Injectors.
Important Test Parameters
Important Test Parameters to understand the assembly conditions of HEUI Injectors.
BIP; Beginning of Injection Period; namely the time delay until the injector solenoid activation to start the injection cycle
NRT; Nozzle Response Time; namely the time delay until the delivery of fuel from the nozzle. Both of these parameters play important role in determining the performance of the injector on the engine, eliminating all timing related problems when assembled on the engine.
BIP
BIP is basically related with solenoid condition and the assemby on solenoid over the injector poppet valve control group.
The solenoid's current leakage may result in extensive delay to cause the injector to go into injection cylce much later than its design requirements.
Similarly the assembly of the solenoid with respect to air gap and valve stroke settings may cause the solenoid to act delayed or earlier than the design requirements.
BIP measurement during test helps to diagnose solenoid related problems.
NRT

NRT is related with intensifier piston operation and nozzle spring tension setting.
In the case of intensifier piston leakage or sieze the delay in intensifier piston will cause the delivery of fuel from the nozzle delayed. Similarly the nozzle spring setting being too soft or tight will cause earlier or later start of delivery.
Each case will have significant delays in start of fuel delivery and cause timing related problems in the engine operation.
BIP and NRT

BIP and NRT will help you determine the timing performance of the HEUI injector and diagnose the location of the problem being either on the solenoid assembly or intensifier piston/nozzle assembly group.
Fuel delivery tolerances usually too broad to discover such timing related problems, causing the problems to be detected only after mounted on the engine, causing returns from the customers.
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WHAT’S
INCLUDED
WHAT’S
INCLUDED
INJECTOR REMOVE TOOL
1
OIL SPRAY COVER
1
CATERPILLAR 3126
1
RUBBER FEET
4
DIRTY FUEL OUTPUT NIPPLE
1
PC CDs
1
CONTINENTAL INJECTOR CABLE
1
INJECTOR CABLE CROCODILE CLIPS
1
HEUI NRT SENSOR KO1391-KO1392-KO1395-KO1397-KO1398
1
HEUI NRT SENSOR KO1393-KO1394-KO1396
1
HEUI NRT SENSOR KO1399
1
NAVISTAR DT570 CABLE
1
CATERPILLAR C7 ACERT CABLE
1
NRT COLLECTOR
1
ORING 32x3
6
ORING 35x3
3
ORING 32x2
2
ORING 24x2
2
ORING 24.5x3
3
CATERPILLAR 3126 ADAPTOR
1
CATERPILLAR 3126 INJECTOR CABLE
1
CATERPILLAR 3126 OIL SPRAY SHIELD
1
ORING 9x3
2
NIPPLE
1
CATERPILLAR 3126 DELIVERY COLLECTOR
1
CATERPILLAR 3126 ADAPTOR SLEEVE
1
CATERPILLAR 3126 CLAMP
1
ADAPTOR COLLECTOR VALVE COMPLETE
1
OPTIONAL
ACCESSORIES
LET’S GET
IN TOUCH
Contact Us

MAKTEST HQ
Pancar O.S.B. 7. Cadde No:9 35865
Torbalı / Izmir, Turkey
+90 232 877 0835
info@maktest.com
Office Hours
Monday thru Friday
7:30am - 5:30pm
GMT+3
REACH TO
A DEALER
United States of America
COMPANY NAME:
Maktest USA
SALES TERRITORY:
Americas Continent including Hawaii and Caribbean
ADDRESS:
MAKTEST USA
1109 s Airport Circ STE F 76040-6844
USA
CONTACT NAME & EMAIL :
Brad Glenn
email: customer.service@maktestusa.com

PHONE NUMBER:
+1-682-503-4949
AMERICAS REGIONAL RESELLERS
BRAZIL
Gold Diesel Comercio Importacao

ADDRESS:
Rua: Antonio Haddad, 215
Parque Via Norte 13065-702
City: Campinas

PHONE NUMBER:
+55 (19) 3785-9500

CONTACT NAME & EMAIL :
Celso Szczypula
celso@ourodiesel.com.br
AMERICAS REGIONAL RESELLERS
MEXICO
Drexel International

ADDRESS:
Sánchez Azcona 304 Ote
Colonia Del Norte
Monterrey, N.L. México.

PHONE NUMBER:
+52 (81) 8351-3044

CONTACT NAME & EMAIL :
Juan Pablo Drexel
codimsa@drexel.com.mx
Australia
COMPANY NAME:
Diesel Distributors PTY LTD
SALES TERRITORY:
Australia, New Zealand
ADDRESS:
252 Bradman Street Acacia Ridge,
QLD 4110
Australia
PHONE NUMBER:
61-7-3345 1740
CONTACT NAME & EMAIL :
Andy Bourhill
andyb@ddal.com.au
Russia
COMPANY NAME:
Diagnostic Systems
SALES TERRITORY:
Russia, Kazakhstan, Belarus
ADDRESS:
123308 Mnevniki Street1
Russia
PHONE NUMBER:
+7 495 970-00-71
CONTACT NAME & EMAIL :
Tatyana Buyanova
tkosovicheva@barclay.ru
South Africa
COMPANY NAME:
Capstra Fasteners C.C.
SALES TERRITORY:
South African Countries
ADDRESS:
94 Rissik Street Parow Valley 7500
South Africa
PHONE NUMBER:
021 931 8151
CONTACT NAME & EMAIL :
Dirk Du Plessis
dirk@dupdiesel.co.za
CONTACT NAME & EMAIL :
Carel Scheepers
capstra@mweb.co.za
Far and Middle East Countries
COMPANY NAME:
Trendmak
SALES TERRITORY:
Romania, Moldova, Macedonia, Ukraine, Bosnia and Herzegovina, Afghanistan, Pakistan, India, Bangladesh
ADDRESS:
Adalet Mah. 2132/2 Sk. No:3 Trend Office D:29
Bayraklı / İzmir
Turkey
PHONE NUMBER:
+90 533 247 32 46
CONTACT NAME & EMAIL :
Erman Tayşi
info@trendmak.com.tr
Singapore
COMPANY NAME:
Premo International PTE LTD.
SALES TERRITORY:
Australia, New Zealand
ADDRESS:
39B JALENPEMIMPIN 04-00
SINGAPORE 577184
PHONE NUMBER:
+65 6354 5255
CONTACT NAME & EMAIL :
Mathew Chan
mathew@premo.com.sg
PRIVACY

Objective and Scope of the Clarification Text 

We as Maktest are taking measures in order to protect your personal data under the scope of the Personal Data Protection Law No.6698 (hereafter referred as “KVKK” or “Law”). In capacity as “Data Responsible” and under the scope of KVKK and relevant legal regulations we are processing your personal data due to below explained reasons and with following methods. 

According to article with heading “Clarification Obligation” indicated in the 10th article of KVKK, Maktest’s Clarification Text About Processing Personal Data has been prepared in order to inform you in the most transparent manner about the identity of the data responsible, method and legal reason for collecting your personal data, the purpose of processing these data, with whom and for which purpose these data are shareable, data processing period and which rights you have as indicated in the 11th article of KVKK. The explanations made in the clarification text in respect of your “Personal Data” are covering also your “Sensitive Personal Data”. 

Data Responsible 

Company Title: MAKTEST MAKİNA SAN. VE TİC. AŞ.

Address: Pancar O.S.B. 7. Cadde No:9 35865 Torbalı/IZMIR 

(Under the scope of this Clarification Text referred as “Company” or “Maktest”). 

Method and Legal Reasons for Collecting your Personal Data 

Your personal data are verbally, in written or electronically collectable by means of automatic or non-automatic methods and software, camera shooting and similar used in the departments pertinent to the Company, social media channels and for conduction of company-intern activities. Your personal data are created as long as your relation to the Company continues and will be processed by updating these and maintained both in digital and physical environment. 

Your personal data are processable and transmittable according to the purposes mentioned under the heading “Your Processed Personal Data and Processing Purposes” and to ensure the explicit consent stipulated under the scope of the 1st sub-article of the 5th article of the Law no. 6698 or under the scope of personal data processing conditions and purposes mentioned in the sub-paragraphs “a,c,C,e and f” of the 2nd sub-article of the 5th article of the Law No.6698. 

Your Processed Personal Data and Processing Purposes 

As a requirement of legal obligations or purposing to provide a more suitable service in company’s businesses and transactions your personal data are processed in a manner compliant with the Personal Data Protection Law. 

Under this scope the data mentioned in the table are collected as personal data; 

Identity Data: Data group with information regarding person’s identity particulars. (Name, Surname) 

Contact Data: Data group with contact details pertaining to the person. (Phone number, Mail address) 

Process Security Data: Data group with digital trails originating in result of processing of data pertaining to the person (IP address information, Internet site entering and exiting information etc.).

Your collected personal data;

will be processed under the personal data processing conditions and purposes mentioned in articles 5. and 6 of the Law No. 6698 for following purposes:  

  • performance by our business departments of studies required in order to enable real or legal entities, institutions and establishments, who have a relation with the Company (employees, visitors, suppliers, business partners), to benefit from the products and services of our Company or headquarters and departments pertinent to our Company, 

  • fulfilling the legal and arranging requirements, which result/may result from all relevant laws and secondary arrangements, and in order to ensure taking measures required under this scope, 

  • performance of inspection and arrangement duties to be executed by official and authorized public institutions and establishments and professional organisations with public institution status.

  • fulfilling the information and document request of judicial bodies and administrative authorities,

  • performing listing, reporting, verification analyse studies regarding the utilization manner of products and services provided in our company and all headquarters and departments pertinent to our company; developing our products and services depending on this; to increase the satisfaction related to our products and services, and perform customization under this scope related to the user, 

  • being able to perform market researches, promotion advertisement and required information provisions regarding our products and services; to evaluate complaints and suggestions, and to contact your directly via the communication channels shared with the Company, 

  • taking all technical and administrative measures required for systems and applications under the data safety. 

Parties to whom and for which Purposes the Processed Personal Data are Transmittable  

Ensuring that any technical and administrative measures are taken, which are required to provide the suitable safety level appropriate according to KVKK and relevant legislation, your Personal Data may be transmitted pursuant to above mentioned purposes under the extent of personal data processing conditions and purposes mentioned in the 8th and 9th Article of the KVK Law to:  

  • Persons/institution and/or establishments permitted by further relevant legislation provisions, 

  • Domestic/abroad establishments from whom we procure contractual services and/or to whom we provide services and with whom we collaborate in order to undertake our activities. 

 

Data Processing Period and Maintenance Period 

Provided to be limited with the objectives mentioned in this Clarification Text; your personal data will be processed adhering all data processing and prescriptions indicated in all relevant laws and further legal regulations to which our Company and headquarters and departments pertinent to our Company are subject. In case of changes related to the data processing periods, the defined new periods will be considered. 

 

As a requirement of the principle of limitation to the objective, your personal data will be processed limited with the fulfilment of the objectives explained in this Clarification Text and anyway limited to the legal periods and the period required to process the personal data according to our company’s application and the practices of the business life, and your personal data will be deleted, destroyed or made anonymous after expiration of these periods. If you should request detailed information regarding the storage periods of your personal data, please contact us via the addresses in the section of rights of the related person. 

 

Rights of the Related Person 

As the related person you may make use of your mentioned rights submitting your request under the scope of the 11th article of the Law regulating the rights of the related person in accordance with the “Notification About Methods and Principles of Applications to the Data Responsible” in written to the address “Pancar O.S.B. 7. Cadde No:9 35865 Torbalı/IZMIR” or electronically to the e-mail address info@maktest.com.tr. A more comprehensive arrangement is provided in Maktest’s Personal Data Application and Response Procedure.